KR TZM 1300 EJDER SMART SURFACE SANDER

Thanks to its flexible processing system, KR TZM 1300 can be used to sand the flat surfaces of the panels, pool hubs (shakers) in the best way and with high-precision. It operates well for MDF and veneered covers as well as wider products such as pressed doors. In addition to Ejder’s sensitivite and flexible structure, it also allows fine sanding (up to P3000 grit) before polishing on painted products to create shinny finishes. With integrated image processing technology (Kavision) Ejder can detect the piece in the entrance.

To create an ideal surface finishing, KR TZM 1300 EJDER includes 4 independent servo-controlled robotic arms and it employs them regarding the features of the process with its artifical intelligence. It can decide a division of labour between those integrated robots. These arms, which move in orbit with a pressure sensitivity of 150gr and a speed of 12,000 rpm, provide tremendous surface quality.

Because AI leads the circulation of the sanding motors and the robot oscillation speed, regarding to the product type, the processing pieces is operated equally and precisely in every region ( including flaps and basin hubs).

STANDARD HARDWARE

IMAGE PROCESSING TECHNOLOGY KAVISION

With the Image Processing Technology (kavision) it uses, it scans much more precisely than other scanning systems and ensures that its products are perfect. It enables the use of Image Processing Technology learning method. With this method, you can determine the areas you want to polish on the part and polish them, or you can only polish the areas outside your variability area.

CONTROL SYSTEM

All control of the machine is provided via 15” IPC (industrial computer). Thanks to this IPC, deterioration rates, daily operating data (pieces, m2, etc.) and malfunction records of the entire machine are stored. It provides remote access and control of data. All production data can be tracked online with the optional IOT system. Daily production records can be collected regularly and presented to the factory’s management system or management. (via e-mail or SMS)

DISC SANDING UNIT

The products entering the machine are first sanded inside the profiles with 9 oscillating disc sanders arranged asymmetrically. The rotation speeds and printing positions of this unit are automatically regulated on the screen.

ROBOT ARM SANDING SYSTEM

This unit contains 4 mobile orbital drilling robots whose pressure intensity, drilling speed and robot oscillation speed can be adjusted. Each robot has 2 automatic independent orbital drilling machines. One of these engines has a rounded rectangles base. Differences and edges on the product are not recorded, and sandpaper prints are dried automatically. In this way, intelligent machining is achieved.

VACUUM CONVEYOR

Vacuum system ensures that they maintain their durable positions on the quality welding belt. Vacuum particles also have rubber-coated pressure rollers between each unit.

AUTOMATIC LUBRICATION SYSTEM

The linear rails and bearings on which the robot arms move are lubricated at adjustable periods, thus ensuring trouble-free and long-lasting operation thanks to the Automatic Lubrication System offered as standard.

MOVABLE BRUSH UNIT FOR DUST CLEANING

The sanding dust on the product was caught by this equipment before leaving the machine.

TECHNICAL SPECIFICATIONS

Weight: 4500 kg

Electricity Consumption: 27.5 kWh

Grounding Resistance: <1 Ω

Length: 5490 mm

Width: 2420 mm

Height: 2300 mm

Air Consumption: 310 L/min

Air Pressure: 6 bar

Dust Flow: 12.500 m3/hour

Dust Collection Speed: 30 m/s

Working Height (Effective): 3-200 mm

Working Width (Effective): 150-1300 mm

Working Length (Effective): Unlimited

Conveyor Speed (Maximum): 8 m/min (Inverter Controlled)

Usable Sanding Ranges: P80-P3000

Areas of Usage : It is used as door sander, cabinet sanding machine and to sand all kind of wooden panels.

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